Variable structure control (VSC) can be used for the control of power plants required stability and robustness such as elevator control. It has no overshoot and is insensitive to parameter variations and disturbances in the sliding mode where the system structure is changed with the sliding surface in the center. But in the real system, VSC has a high frequency chattering which has a bad influence upon the control system proformances. In this paper, to alleviate the high frequency chattering, a binary controller (BC) with inertial type external loop is implemented by DSP and applied to position control of brushless DC motor. Binary controller has external loop to generate the continuous control input with the flexible variation of primary loop gain. Thus it has the property of chattering alleviation in addition to advantages of the conventional variable structure control.