It is desirable to use the square grid analysis with the aid of the stereo vision and image processing techniques in order to automatically measure the surface-strain distribution over a stamped part. But this method has some inherent problems such as the difficulty in enhancement of bad images, the measurement error due to the digital image resolution and the limit of the area that can be measured at a time. Therefore, it is still hard to measure the strain distribution over the entire surface of a medium-or large-sized stamped part even by using an automated strain measurement system. In this study, several methods which enable to solve these problems considerably without losing accuracy and precision In measurement are suggested. The superposition of images that have different high-lightened or damaged part from each other gives much enhanced image. A new algorithm for constructing of the element connectivity from the line-thinned image helps recognize up to 1,000 elements. And the geometry assembling algorithm including the global error minimization makes it possible to measure a large specimen with reliability and efficiency.