In this paper, the temperature distribution and thermal stress analysis of 50kVA pole cast resin transformer for power distribution are investigated by FEM program. The one body molding model (Model 1) and air duct model (Model 2) are designed and their temperature distribution are analysed. The temperature rise value is about 105.5 deg in the model 1 and 65.28 de in the model 2. The temperature change of secondary winding is more than primary winding according to load ratio. The concentration part of Von Mises Stress occurs at interface between glass fiber and epoxy.