A method of design optimization for minimization of force ripple and maximization of thrust force in a linear brushless permanent magnet motor without finite element analysis is represented. The design optimization method calculated the driving force in the function of electric and geometric parameters of a linear brushless PM motor using the sequential quadratic programming method. Using electric and geometric parameters obtained by this method, the normalized force ripple is reduced 7.7% (9.7% to 2.0%) and the thrust force is increased 12.88N (111.55N to 124.43N) compared to those not using design optimization.