We developed a design automation system to reduce the lead time and help engineers in designing a solid fuel, or a grain, for rocket missiles. First, we analyzed design activities and shapes of a grain, which resulted in the standard of design process and shape. We decided development process which consisted of two typical activities such as constructing master library and implementing design system. We constructed some master models for typical external shapes and core shapes of grains which were used in modeling the shape of a designing grain. Also we implemented a design automation program to use the master models according to the pre-defined design process. It can calculate some design parameters such as mass, mass center, volume and combustion area that are used in analyzing a proposed grain. Finally, we could reduce the design time dramatically and increase design quality by automating many routine and difficult works.