Recently, The Hydroforming technology has recognized general technique in manufacture industry. Especially automotive industry, It has applied to increase strength, and decrease weight, cost and part number. The rigid axle suspension type is widely used for truck and bus in commercial vehicles due to simplicity. To develop the hydroforming rigid axle, it is necessary to estimate of the characteristics of front suspension from the design process. In this study, the characteristics estimation of the hydroforming rigid axle is preformed using Finite Element Analysis and apply to shape optimization.