This paper describes a study that is to redesign insulation of transmission lines and determine required the numbers of insulators in order to enhance the insulation performance of existing transmission lines which were constructed with standard insulation design, considering overvoltage analysis results, probabilities and characteristics of faults. To ensure proper insulation distance without deteriorating the required performance, EMTP model is established to calculate maximum overvoltage in the line. The fault records and predicted outage rates due to lightning and contamination in the line were investigated and analyzed respectively. It presents a method to determine the numbers of insulators considering the probability and the characteristic of fault.