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Manufacture of an Injection Mould with Rapid and Uniform Cooling Characteristics for the Fan Parts Using a DMT Process
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  • Manufacture of an Injection Mould with Rapid and Uniform Cooling Characteristics for the Fan Parts Using a DMT Process
  • Manufacture of an Injection Mould with Rapid and Uniform Cooling Characteristics for the Fan Parts Using a DMT Process
저자명
Ahn. Dong-Gyu,Park. Seung-Hwa,Kim. Hyung-Soo
간행물명
International journal of precision engineering and manufacturing
권/호정보
2010년|11권 6호|pp.915-924 (10 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
서지반출

기타언어초록

The aims of the present study is to manufacture an injection mould with a pair of conformal cooling channels in each blade of the mould for a plastic fan part via laser-aided direct metal tooling (DMT) process to achieve both rapid and uniform cooling characteristics. The features of the design and the manufacturing process for the injection mould as well as the characteristics of the manufactured mould were discussed. Three-dimensional injection moulding analyses were performed to obtain a proper design of the conformal cooling channels. Injection moulding experiments were carried out to investigate the practical applicability of the fabricated mould and the influence of the cooling time on the qualities of the moulded product. The results of the experiments showed that a plastic fan part with superior qualities can be fabricated from the designed mould when the cooling time is 13 s. The efficiency of the designed mould was examined through a comparison of the product from the newly designed mould and that from a previously designed mould with linear cooling channels in terms of product qualities as well as the cooling and cycle times. The results of the comparison showed that the newly designed mould can remarkably reduce the positional error distributions and the eccentricity of the moulded product. In addition, it was shown that the cooling and cycle times of the designed mould can be shortened to 35.0% and 25.7% of those of the previously designed mould, respectively.