Active clamp forward converter provides zero voltage switching, low voltage stress and wide input voltage range. The design technique leads to getting a higher efficiency under high switching frequency and optimal operating range. It is designed for notebook computer adapter with free input voltage and 19.5V/120W output ratings. The efficiency is measured to more than 90%. One of the most important circuit parts is the filter inductor besides the transformer in active clamp forward converter. In this paper, the process of inductor design is listed optimally.