This paper describes a new practical simplification method for feature-based solid models. In this approach, a solid model created using feature modeling operations is first simplified by the suppression of detailed features, and then, if necessary, the model is converted to a surface model to facilitate its modification. Finally, the simplified surface model is delivered to analysis packages. The algorithm was implemented based on CATIA V.5 and applied to mid-surface generation of plastic parts for structural analysis to prove the validity and usefulness.