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Direct Micro-joining of Flexible Printed Circuit and Metal Electrode by Pulsed Nd:YAG Laser
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  • Direct Micro-joining of Flexible Printed Circuit and Metal Electrode by Pulsed Nd:YAG Laser
  • Direct Micro-joining of Flexible Printed Circuit and Metal Electrode by Pulsed Nd:YAG Laser
저자명
Ismail. Mohd Idris Shah,Okamoto. Yasuhiro,Okada. Akira,Uno. Yoshiyuki,Ueoka. Kentaro
간행물명
International journal of precision engineering and manufacturing
권/호정보
2012년|13권 3호|pp.321-329 (9 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
서지반출

기타언어초록

Laser micro-welding has proven to be a very successful tool for micro-joining in the electrical and electronic industries, where the miniaturization, the high strength and the high heat resistance are constantly requested. Recently, a flexible printed circuit (FPC) is expected as a new connection technology between electrical conductors according to the improvements of reliability and controllability with the diversification of the design concept. In this technology, it is required to weld a several tens ${mu}m$ thickness of FPC and a several hundreds ${mu}m$ thickness of metal electrode. This material combination accompanies the difficulty to control the welding phenomenon due to the differences of thermal property and heat capacity. As a good alternative, laser micro-welding has advantages of non-contact tool, low heat distortion and consistent weld integrity. In this study, the overlap welding of thin copper circuit on a polyimide film and a thick brass electrode was experimentally and numerically investigated by using a pulsed Nd:YAG laser. In addition, the shearing stress of overlap welding was evaluated with and without the control of pulse waveform, which can provide a well-directed controlling of the heat input with high energy density. The results showed that a porosity was observed as the major weld defect in the welding process without a pulse control. However, the appropriate controlled laser pulse configuration of micro-welding could remove the weld defects in the molten zone, improve the weld penetration stability and increase the weld strength. The potential benefits of controlled pulse waveform were discussed for the direct laser micro-welding process. It is clarified that the direct laser micro-welding of a thin copper circuit on a polyimide film and a thick brass electrode could be successfully achieved by appropriate controlled pulse waveform and heat input.