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Chemo-Mechanical Manufacturing of Fused Silica by Combining Ultrasonic Vibration with Fixed-Abrasive Pellets
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  • Chemo-Mechanical Manufacturing of Fused Silica by Combining Ultrasonic Vibration with Fixed-Abrasive Pellets
  • Chemo-Mechanical Manufacturing of Fused Silica by Combining Ultrasonic Vibration with Fixed-Abrasive Pellets
저자명
Li. Yaguo,Wu. Yongbo,Zhou. Libo,Fujimoto. Masakazu,Wang. Jian,Xu. Qiao,Sasaki. Shoichi,Kemmochi. Masaaki
간행물명
International journal of precision engineering and manufacturing
권/호정보
2012년|13권 12호|pp.2163-2172 (10 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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기타
이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
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기타언어초록

Vibration-assisted grinding, in which harder abrasives than materials to be machined are employed, has been a viable and effective approach to increasing material removal rate (MRR) and/or reducing surface roughness of ground surfaces. We transfer this ideology to fused silica polishing by incorporating ultrasonic vibration into recently developed fixed-abrasive pellets in an attempt to enhance MRR and/or to improve manufactured surface quality. A prototype ultrasonic vibrator, the heart of the polishing head, was designed and the related experimental work was performed on an in-house built setup in conjunction with the constructed head. The vibrator is devised for the generation of 2-D tool path despite using only one actuator in lieu of two actuators in conventional 2-D ultrasonic machining systems. We then combined the ultrasonic vibration with fixed abrasive polishing pellets to machine fused silica glass. Machining experiments reveal that MRR is considerably increased up to >50% upon the introduction of ultrasonic vibration (UV) whilst surface roughness is not degraded appreciably. It was also noted that a overwhelmingly greater deal of polishing debris was dispelled during ultrasonic vibration assisted polishing than conventional bound-abrasive polishing, which may account for the greater MRR in UV assisted polishing.