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3-D Numerical Analysis and Design of Electro-magnetic Forming Process with Middle Block Die
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  • 3-D Numerical Analysis and Design of Electro-magnetic Forming Process with Middle Block Die
  • 3-D Numerical Analysis and Design of Electro-magnetic Forming Process with Middle Block Die
저자명
Noh. Hak-Gon,Song. Woo-Jin,Kang. Beom-Soo,Kim. Jeong
간행물명
International journal of precision engineering and manufacturing
권/호정보
2014년|15권 5호|pp.855-865 (11 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
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기타언어초록

The electromagnetic forming process (EMF) is one of the high speed forming processes using the Lorentz force. In this study, numerical simulations were conducted, to set up an EMF process with a middle rectangular block. A 3D electromagnetic numerical model was considered, based on a spiral forming coil. In the numerical simulation, an RLC circuit coupled with the spiral coil was made to consider the design parameters, such as system input current and electromagnetic force. Magnetic fields and current density were described, to consider their values and direction with time passing. Furthermore, plastic deformation behavior was considered at each time step. A 32 kJ EMF machine was set based on the numerical simulation results, to conduct the test. The experiment was performed in 20 kJ, to deform Al 3104 with a thickness of 1.0 mm. The test workpiece was well formed to fit with the die of the forming set. In order to verify the simulation result, the Z-displacement of the final shape was measured by 3D scan, and compared with the Z-displacement of the simulation result. The measured experimental profiles and numerical final shape are in good agreement, when accounting for the sheet deformation.