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Predicting of Cutting Forces in a Micromilling Process Based on Frequency Analysis of Sensor Signals and Modified Polynomial Neural Network Algorithm
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  • Predicting of Cutting Forces in a Micromilling Process Based on Frequency Analysis of Sensor Signals and Modified Polynomial Neural Network Algorithm
  • Predicting of Cutting Forces in a Micromilling Process Based on Frequency Analysis of Sensor Signals and Modified Polynomial Neural Network Algorithm
저자명
Hong. Yeon-Chan,Ha. Seok-Jae,Cho. Myeong-Woo
간행물명
International journal of precision engineering and manufacturing
권/호정보
2012년|13권 1호|pp.17-23 (7 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
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기타언어초록

Recently, with increasing demand for precise micro-components productions, the importance of micro machining processes is increasing in many fields, including the automotive, aerospace engineering, medical instruments and computer industries. However, compared with macro machining processes, it is very difficult to observe the machining process due to its low MRR (material removal rate), very small tool size, high speed spindle, and low sensor signals levels, etc. Micro tool dynamometer can be a solution for this; however, its applications are limited due to the expense, sensitivity, robustness, and workpiece size. Thus, in the present study, a useful indirect cutting force measurement method involving an acceleration sensor and current hall sensor is proposed. A series of experiments were performed on a precise micro machining stage. Measured signals were analyzed in the frequency domain after FFT (Fast Fourier Transform), and the results were compared with the cutting force components measured via the acceleration sensor and current hall sensor, respectively. From the results, it could be verified that the proposed indirect cutting force measurement method is a useful way to monitor the micro end-milling processes. Finally, to predict the cutting forces in micromilling processes, the modified polynomial neural network (PNN) and the back-propagation neural network are compared.