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Three-dimensional Grayscale for Improving Surface Quality in Projection Microstereolithography
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  • Three-dimensional Grayscale for Improving Surface Quality in Projection Microstereolithography
  • Three-dimensional Grayscale for Improving Surface Quality in Projection Microstereolithography
저자명
Park. In-Baek,Ha. Young-Myoung,Kim. Min-Sub,Kim. Ho-Chan,Lee. Seok-Hee
간행물명
International journal of precision engineering and manufacturing
권/호정보
2012년|13권 2호|pp.291-298 (8 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
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기타언어초록

A rough surface on mechanical parts results in increased friction and possible breakdown. In particular, surface roughness of micro-scale parts can affect function due to friction. Hence, a material with proper mechanical properties must be determined according to the machining method used. Layered manufacturing technologies have been used to make complete three-dimensional (3-D) microstructures. In projection microstereolithography ($P{mu}SL$), a 3-D microstructure is made by stacking layers that are polymerized using a patterned beam. Due to the machining characteristics of layered manufacturing, the completed microstructure shows a different surface profile, called a stair-stepping effect, compared to the original CAD model. Generally, stair-stepping effect lowers the surface quality. We propose a 3-D grayscale for improving the surface quality of microstructures in a $P{mu}SL$ base on a digital micro-mirror device (DMD). In this method, dithering is applied to every monochrome cross-sectional image to give a grayscale effect, and additional cross-sectional images between layers are temporarily used to express a more accurate surface profile. Curing experiments using the 3-D grayscale method are performed, and stair-stepping of a layered microstructure using conventional cross-sectional images and 3-D grayscale are compared Stair-stepping resulted in improvement without additional fabrication time.