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An Ultra-precision Lathe for Large-area Micro-structured Roll Molds
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  • An Ultra-precision Lathe for Large-area Micro-structured Roll Molds
  • An Ultra-precision Lathe for Large-area Micro-structured Roll Molds
저자명
오정석,송창규,황주호,심종엽,박천홍,Oh. Jeong Seok,Song. Chang Kyu,Hwang. Jooho,Shim. Jong Youp,Park. Chun Hong
간행물명
한국정밀공학회지
권/호정보
2013년|30권 12호|pp.1303-1312 (10 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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기타
이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
서지반출

기타언어초록

We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{mu}m$ on a large-area roll mold.